Tires & Automotive

Why the surge in EV cars is having an impact on the tire industry

A tesla vehicle front

A leased electric SUV comes back after three years and 32,000 miles. The tires look fine from the curb. Measured at the shallowest point, the inner edges are at 3/32 in., and the lease contract calls for 4/32 in. Someone now pays for a set of tires, either the driver at turn-in or whoever resells the car.

EVs wear tires faster than gas cars, and tire makers say so openly. For a tire business, the more useful questions are how much faster, when the wear comes due, and who sees the car when it does. The answers point to the dealer service lane and the lease return, and both depend on how the tread is measured.

Do EVs wear tires faster?

EVs wear tires about 20% faster than comparable gas vehicles on average, according to Michelin. The battery adds weight, the motor delivers full torque from a standstill, and regenerative braking loads the tires every time the car slows. Driving style still moves the result a long way, so two owners of the same model can see very different tread life.

William Estupinan, who runs technical service at GITI Tire USA, puts the weight in plain terms:

EV vehicles have batteries of up to 1,000 pounds extra weight, which represents about 30% extra weight of regular [internal combustion engine] cars, which means extra load, instant torque, and demanding braking.

William Estupinan

Vice President of Technical Service, GITI Tire USA

Watch the full interview with William here.

Many owners expect otherwise. In a Consumer Reports survey of its EV community, more than 30% of members who had replaced their tires did so sooner than they expected. More than half had replaced them at or before 30,000 miles.

Why do EV tires wear out sooner? What the spec sheets show

The clearest evidence comes from the tire makers’ own warranties. We compared five EV tire lines with the same brand’s closest conventional tire, using Tire Rack’s published specifications. In all five pairs, the EV version carries a lower treadwear warranty by 18% to 38%.

EV tireConventional siblingNew tread depthTreadwear warrantyEV warranty vs sibling
Michelin Pilot Sport EVMichelin Pilot Sport 4S8.5/32 vs 9.5/3220,000 vs 30,000 mi33% lower
Goodyear ElectricDrive2Goodyear Assurance ComfortDrive10/32 vs 11/3245,000 vs 65,000 mi31% lower
Hankook iON evo ASHankook Kinergy GT10/32 vs 10/3255,000 vs 70,000 mi21% lower
Michelin e.Primacy All SeasonMichelin Primacy A/S8.5/32 vs 8.5/3245,000 vs 55,000 mi18% lower
Bridgestone Turanza EVBridgestone Turanza QuietTrack10/32 vs 9 to 10/3250,000 vs 80,000 mi38% lower

New tread depth tells a different story. Only two of the five EV tires start shallower, each by 1/32 in, and the other three start level or deeper. So most of the warranty gap comes from the vehicle. The tire makers expect similar rubber to cover fewer miles under a heavier car with instant torque.

Original fitments can differ. Tire Rack lists the Tesla version of Michelin’s Primacy MXM4 at 8/32 in new, against 10/32 in for the same line’s non-Tesla version in the same size. Worn to a 4/32 in replacement point, that is a third less usable tread before any difference in wear rate.

When does an EV need its first replacement tires?

For many EVs, the first replacement set comes due about two and a half years after sale. Most Consumer Reports owners who had replaced tires did so by 30,000 miles. EVs cover about 11,880 miles a year on average, according to iSeeCars’ 2026 study of 2.1 million three-year-old used cars.

That timing lands inside the basic new-vehicle warranty of the major EV brands. Those run from 3 years or 36,000 miles at GM and Ford to 5 years or 60,000 miles at Hyundai and Kia. It also lands where dealers still hold the largest share of service work. The Cox Automotive 2025 Service Industry Study found dealers handle 55% of service visits for vehicles under two years old and 45% for those aged two to five. Tire stores handle 8% to 9%.

The first EV tire sale is usually the dealer’s to win. Cox also found dealers losing the most ground in that same age band, so the first set is contested. Independent shops are more likely to meet the car on its second. EVs made up 7.8% of US new-vehicle sales in 2025, about 1.28 million vehicles, by Cox’s count; however, US EV sales fell about 2% in 2025, and share dipped from 8.1% to 7.8%. Reword it or drop it.

What tread depth does a leased EV need at return?

Most lessors that publish a tire standard set it at 4/32 in of tread at the shallowest point, twice the common 2/32 in legal minimum. Tesla’s lease-end guide, GM Financial, BMW Financial Services, Rivian, and Ally all use that 4/32 in line. Several also require replacement tires to match the original size and speed rating, and Rivian adds brand and load rating.

Leasing turns this into a volume question. More than half of new EVs have been leased in recent quarters, with Experian putting the share at 56% in Q3 2025. J.D. Power expects 243,000 franchise EV leases to end in 2026, more than three times the 2025 total. A 36-month lease at 10,000 to 15,000 miles a year ends at 30,000 to 45,000 miles. Most Consumer Reports owners had replaced their first set by 30,000.

The words “shallowest point” matter. They mean the lowest reading anywhere on the tread, so a check in the middle of the tread can pass a tire whose inner edge fails. The penny test many drivers rely on shows about 2/32 in., half the legal standard.

How should EV tire wear be measured?

Measure EV tire wear across the full tread width at every wheel position, and record the lowest reading on each tire. That is what lease-end rules check, and it is where uneven wear shows first. Tesla’s maintenance schedule adds a second trigger: rotate when two tires differ in tread depth by 2/32 in or more, which only a four-tire measurement reveals. Estupinan sees the same gap in store inspections:

Even if a tire has more than the legal tread depth limit, […] if the tire has irregular wear or if the tire has an improperly made repair, the tire is bound to fail.

William Estupinan

Vice President of Technical Service, GITI Tire USA

What should you check before replacing EV tires?

Check the load rating as well as the size. Some heavier EVs use HL (High Load) tires, which carry more weight than an XL (Extra Load) tire of the same size. The HL mark sits in front of the size on the sidewall, as in HL 245/40R19 101Y, and Michelin advises replacing HL tires with HL tires.

Sidewall markingLoad classMaximum loadInflation
245/40R19 94YStandard Load1,477 lb36 psi
245/40R19 XL 98YExtra Load1,653 lb42 psi
HL 245/40R19 101YHigh Load1,819 lb42 psi

One tire size, three load classes. Maximum load per tire, from Tire Review (2022).

XL and HL tires both reach their rated load at 42 psi, so adding air cannot close the 166 lb gap between them. Automaker marks matter too. Tires designed for Tesla carry a T-mark such as T0, T1, or T2, and Pirelli marks many of its EV tires Elect. Capturing the sidewall before you quote puts the size and DOT code in the record.

Tell the driver about range at handover. Rolling resistance falls as tread wears, so a fresh set costs some range at first. Tire Rack has reported EV range dropping about 10% after a switch from worn to new tires, and Michelin puts the worn-tire advantage at about 6%. Said up front, it keeps a normal change from sounding like a fault.

How TireBuddy supports EV tire inspections

TireBuddy is Anyline’s AI-powered tire inspection solution for phones and tablets. It measures tread depth from the camera image, reads the sidewall, and saves each check as a digital inspection. Anyline passed 100 million digital tire inspections worldwide in 2025, and its technology is trusted by Michelin, Discount Tire, Shopmonkey, and NAPA.

A tread depth scanner that finds the lowest point

TireBuddy builds a depth model of the tread from roughly 100,000 points per tire, with precision down to 0.5 mm. The report shows outer, center, and inner readings for each tire, so an inner edge heading below 4/32 in shows up as a number before the car is returned.

Every inspection is saved against the vehicle

Each report is stored automatically and matched to the car’s VIN or license plate. The last visit’s readings are on file when the car comes back, and the driver gets the same numbers by email or SMS.

It works in the app or inside your software

The TireBuddy App needs no integration, and the TireBuddy ToolKit SDK adds the same tread and sidewall readings to your own software. Neither needs extra hardware. Tire Storage Solutions built it into a platform that tracks more than 1.9 million stored tires at over 900 businesses in North America and Europe. Every tire entering storage now has its tread depth recorded.

By adding Anyline's tire tread inspection technology to our platform, we've given dealerships a new level of visibility and opportunity.

Domenic Ismaele

CEO, Tire Storage Solutions

The technician still decides

TireBuddy measures and records. Its readings show where a tire is wearing unevenly. A trained technician judges the cause, along with any repair, impact, or separation that a depth reading cannot show.

Digital Tire Inspection Powered by AI

Perform digital tire inspections with a smartphone. Identify tires, check their age, and measure tread depth instantly.

Learn more
A smartphone performing a tire tread scan

Frequently asked questions

Do electric cars go through tires faster?

Yes. Michelin estimates that EVs wear tires about 20% faster on average than comparable gas cars. The main causes are battery weight, instant torque and regenerative braking. Tire makers build the difference into their warranties: in five same-brand comparisons, the EV version carried an 18% to 38% lower treadwear warranty. Driving style still matters, and correct pressure and regular rotation help a set wear evenly.

How long do EV tires last?

There is no single figure, because the car, the tire, and the driver all change it. More than half of Consumer Reports EV owners who had replaced their tires did so at or before 30,000 miles. At the 11,880 miles a year that iSeeCars found EVs average, that is about two and a half years. The EV tire warranties in our comparison run from 20,000 to 55,000 miles.

What tread depth do you need to return a leased EV?

Most lessors set the line at 4/32 in., measured at the shallowest point of the tread. Tesla, GM Financial, BMW Financial Services, Rivian and Ally all use that figure. Replacement tires usually have to match the original size and speed rating, and some lessors also check brand or load rating. The penny test only shows about 2/32 in, so measure the lowest point with a gauge or a tread depth app before turn-in.

Can you put regular tires on an electric car?

Yes, if the new tire meets the car’s size, load index, and speed rating. A car that came with HL (High Load) tires needs HL tires again, because an XL tire carries less weight even at the same 42 psi. A tire without EV-focused design may also cost range and add road noise. On a leased car, check the lessor’s rules first, since some charge for tires that do not match the original specification.

Why does an EV lose range after new tires?

New tires carry more tread rubber, and more rubber means more rolling resistance. As the tread wears, rolling resistance falls, so a worn set is slightly more efficient than a new one. Michelin puts the difference at about 6% of range, and Tire Rack has reported drops of about 10% after a switch from worn to new tires. The effect fades as the new set wears in.